The American method of teaching the
mechanical arts has some disadvantages, as compared
with the apprentice system followed in England, and
very largely on the continent.
It is too often the case that here
a boy or a young man begins work in a machine shop,
not for the avowed purpose of learning the trade, but
simply as a helper, with no other object in view than
to get his weekly wages.
Abroad, the plan is one which, for
various reasons, could not be tolerated here.
There he is bound for a certain term of years, and
with the prime object of teaching him to become an
artisan. More often than otherwise he pays for
this privilege, and he knows it is incumbent on him
“to make good” right from the start.
He labors under the disadvantage,
however, that he has a certain tenure, and in that
course he is not pushed forward from one step to the
next on account of any merit of his own. His
advancement is fixed by the time he has put in at
each part of the work, and thus no note is taken of
his individuality.
Here the boy rises step after step
by virtue of his own qualifications, and we recognize
that one boy has the capacity to learn faster than
another. If he can learn in one year what it requires
three in another to acquire, in order to do it as
perfectly, it is an injury to the apt workman to be
held back and deterred from making his way upwardly.
It may be urged that the apprentice
system instills thoroughness. This may be true;
but it also does another thing: It makes the man
a mere machine. The true workman is a thinker.
He is ever on the alert to find easier, quicker and
more efficient means for doing certain work.
What is called “Efficiency”
in labor methods, can never obtain in an apprenticeship
system for this reason. In a certain operation,
where twelve motions are required to do a certain
thing, and a minute to perform the twelve operations,
a simplified way, necessitating only eight motions,
means a difference in saving one-third of the time.
The nineteen hundred fewer particular movements in
a day’s work, being a less strain on the operator,
both physically and mentally, to say nothing whatever
of the advantages which the proprietor of the shop
would gain.
I make this a leading text in the
presentation of this book; namely, that individual
merit and stimulus is something of such extreme importance
that it should be made the keynote for every boy who
tries to become a mechanic.
The machinist easily occupies a leading
place in the multitude of trades and occupations.
There is hardly an article of use but comes to the
market through his hands. His labor is most diverse,
and in his employment doing machine work he is called
upon to do things which vary widely in their character.
These require special knowledge, particular
tools, and more frequently than otherwise, a high
order of inventive ability to enable him to accomplish
the task.
The boy should be taught, at the outset,
that certain things must be learned thoroughly, and
that habits in a machine shop can be bad as well as
good. When he once becomes accustomed to putting
a tool back in its rightful place the moment he is
through with it, he has taken a long step toward efficiency.
When he grasps a tool and presents
it to the work without turning it over several times,
or has acquired the knack of picking up the right
tool at the proper place, he is making strides in the
direction of becoming a rapid and skilled workman.
These, and many other things of like
import, will require our attention throughout the
various chapters.
It is not the intention of the book
to make every boy who reads and studies it, a machinist;
nor have we any desire to present a lot of useful
articles as samples of what to make. The object
is to show the boy what are the requirements necessary
to make him a machinist; how to hold, handle, sharpen
and grind the various tools; the proper ones to use
for each particular character of work; how the various
machines are handled and cared for; the best materials
to use; and suggest the numerous things which can
be done in a shop which will pave the way for making
his work pleasant as well as profitable.
It also analyzes the manner in which
the job is laid out; how to set the tools to get the
most effective work; and explains what is meant by
making a finished piece of workmanship. These
things, properly acquired, each must determine in
his own mind whether he is adapted to follow up the
work.
Over and above all, we shall try to
give the boy some stimulus for his work. Unless
he takes an interest in what he is doing, he will never
become an artisan in the true sense of the word.
Go through the book, and see whether,
here and there, you do not get some glimpses of what
it means to take a pleasure in doing each particular
thing, and you will find in every instance that it
is a satisfaction because you have learned to perform
it with ease.
I do not know of anything which has
done as much to advance the arts and manufactures,
during the last century, as the universal desire to
improve the form, shape and structure of tools; and
the effort to invent new ones. This finds its
reflection everywhere in the production of new and
improved products.
In this particular I have been led
to formulate a homely sentence which expresses the
idea: Invention consists in doing an old thing
a new way; or a new thing any way.
The author.